RAMCO Console systems are a new standard. They are the first industrial consoles built solely for industrial application the factory floor. Unlike conventional consoles built for the laboratory RAMCO systems are built for the rigors of production. The construction is heavy gauge type 304 stainless steel with 12 gauge and 7 gauge tank walls. The elevators are also 7 gauge and double welded for added strength. A flange up solution drip lip is built around the upper lip of the console to minimize spillage onto exterior insulation walls. A rear hinged stainless steel cover is included with interior splash guard. Each station is equipped with a transport and vertically oscillating elevator. It automatically lowers baskets (or individual parts) into and out of the processing zone. The operator simply loads the platform and starts the cycle. Leaning over opened tanks to manually place baskets in and out of hot solutions is eliminated. The elevator oscillates during the processing steps. The speed can be adjusted for vigorous agitation (up to 240 strokes per minute) or very gentle reciprocation. Each station has its own pneumatic package that includes speed control, dual stroke, air filter, regulator, lubricator and safety guard. The system is rugged and easy to maintain. Each station is electrically heated and includes an indicating thermostat. Electrical panels include a 120 volt stepped down control circuit. All components are rated or heavy duty industrial application. Switches and pilot lights are UL listed and Nema 4. The layout is also unlike conventional consoles. Nothing is placed underneath processing tanks or tucked behind “access” panels. Piping, control valves, pumps, filter housings, pneumatic cylinders, heating elements, immersibles, generators, etc. are all located outside the console, clearly visible for inspection and access. Servicing of components is easily accomplished.
- Removal of oil and chips from machined components
- Removal of oil and chips from castings and housings
- Removal of buffing or lapping compounds
- Cleaning prior brazing
- Cleaning before and after welding, deburr or blasting
- Precision cleaning prior to assembly or packaging
- General washing for maintenance or teardown
- Washing for remanufacturing
- Carbon and rust removal
- Paint and ink removal
- Passivation, phosphating or alodine.
- FPI – preclean, penetrant process, post clean
- Rapidflow tube cleaning
- Removing investment casting core material
- Post processing of 3D printed parts
MK Consoles are available in the standard MK16 and MK24 sizes. Custom sizes available upon request.